Contents

 

Section

GENERAL INFORMATION MAINTENANCE

 

 

00

ENGINE

 

 

10

CLUTCH

 

 

18

TRANSMISSION DIFFERENTIAL AXLE

 

 

21/27

BRAKES

 

 

33

STEERING SYSTEM

 

 

41

SUSPENSION AND WHEELS

 

 

44

ACCESSORIES

 

 

50

ELECTRICAL

 

 

55

BODY

 

 

70

 

Service Manual

 

Link

Cover Sheet / Foreword

Cover Sheet

Service Manual Contents

Contents

 

 

GENERAL INFORMATION MAINTENANCE – 00

 

 

Code

Pages

Link

Identification Data

 

 

00-3

00

Tune-Up Specifications

 

 

00-4

Engine and Drive Train Specifications

 

 

00-6

Chassis Specifications

 

 

00-7

Electrical Specifications

 

 

00-8

Weights and Dimensions

 

 

00-9

Capacities

 

 

00-10

 

 

 

 

 

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ENGINE – 10

 

 

Code

Pages

Link

Specifications

 

10

10-1

10

Torque Specifications

 

10

10-9

Engine

 

100

 

 

 

Removal and Installation

 

10-11

10-11

 

Disassembly

 

10-21

10-21

 

Assembly

 

10-30

10-30

Crankcase and Cylinder Head

 

101.01

10-43

10-43

Crankshaft and Flywheel

 

101.03

10-57

10-57

Connecting Rods and Pistons

 

101.05

10-63

10-63

Camshaft Drive

 

101.06

10-69

10-69

Valve Mechanism

 

101.07

10-71

10-71

Auxiliary Drives

 

101.15

10-75

10-75

Fuel Tank and Lines

 

102.01

10-77

10-77

Fuel Pump and Lines

 

102.02

10-81

10-81

Carburetor and Air Cleaner

 

102.04

10-83

10-83

Accelerator Linkage

 

102.21

10-89

10-89

Exhaust and Emission Control System

 

102.58

10-105

10-105

Lubrication

 

103.01

10-115

10-115

Radiator and Fan

 

104.01

10-121

10-121

Water Pump and Ducts

 

104.02

10-123

10-123

Service Tools

 

10A

10-127

10-127

 

 

 

 

 

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CLUTCH – 18

 

 

Code

Pages

Link

Specifications

 

18

18-1

18-1

Torque Specifications

 

18

18-1

Clutch Hydraulic Release Control

 

181.03

18-3

Clutch

 

181.09

18-7

Service Tools

 

18A

18-9

 

 

 

 

 

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TRANSMISSION DIFFERENTIAL AXLE – 21/27

 

 

Code

Pages

Link

Contents

 

21/27

 

Contents

Specifications

 

21

21-1

21-1

Torque Specifications

 

21

21-2

Transmission

 

212.00

21-5

21-5  21-15

Gearshift Controls

 

212.21

21-25

21-25

Speedometer Drive

 

212.33

21-29

21-29

Axle Shafts

 

274.02

21-31

21-31

Service Tools

 

21A

21-33

21-33

 

 

 

 

 

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BRAKES – 33

 

 

Code

Pages

Link

Contents

 

 

 

Contents

Specifications

 

33

33-1

33-1

Torque Specifications

 

33

33-1

Brake Pedal Mechanism

 

331.01

33-5

33-5

Hydraulic Brake System

 

331.02

33-7

Front and Rear Wheel Brakes

 

331.17/.25

33-13

Front Brake Calipers

 

331.17

33-13

Rear Brake Calipers

 

331.25

33-15

Hand Brakes

 

331.35

33-17

Service Tools

 

33A

33-19

 

 

 

 

 

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STEERING – 41

 

 

Code

Pages

Link

Contents

 

 

 

Contents

Specifications

 

41

41-1

41-1

Torque Specifications

 

31

41-1

Steering Column

 

412.01

41-3

Steering Box

 

412.02

41-5

Service Tools

 

41A

41-9

 

 

 

 

 

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SUSPENSION – 44

 

 

Code

Pages

Link

Contents

 

 

 

Contents 44-1

Specifications

 

44

44-1

Torque Specifications

 

44

44-2

Front Suspension

 

443.01

44-3

44-3

Front and Rear Shock Absorbers and Bars

 

443.02/.06

44-15

44-15

Rear Suspension

 

443.05

44-19

44-19

Service Tools

 

44A

44-29

 

 

 

 

 

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ACCESSORIES – 50

 

 

Code

Pages

Link

Contents

 

 

 

Contents

Ventilation and Heating

 

501.01

50-1

Air Conditioning

 

501.03

50-5

50-5  50-15

 

 

 

 

 

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ELECTRICAL – 55

 

 

Code

Pages

Link

Contents

 

 

 

Contents 55-1

Specifications

 

55

55-1

Electronic Ignition

 

551.01

55-7

55-7

Starting System

 

552.01

55-13

Charging System

 

553.01

55-17

55-17

Lighting Equipment

 

554.01

55-23

Signaling

 

555.01

55-27

55-27

Instrument Cluster

 

555.10

55-29

Accessories

 

555.15

55-31

 

 

 

 

 

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BODY – 70

 

 

Code

Pages

Link

Contents

 

 

 

Contents

General Information

 

70

70-1

Engine Compartment Lid

 

701.01

70-3

Instrument Panel

 

701.02

70-5

Internal and External Bodywork

 

701-11/.17

70-7

70-7

Hard Top

 

701.25

70-11

Doors – Door Glass – Lock Mechanism

 

701.27/.30/.31

70-13

Rear Window

 

701.54

70-19

70-19

Luggage Compartment Lids

 

701.60

70-21

Front and Rear Bumpers

 

703.06/.07

70-25

Seats

 

706.01

70-27

 

 

 

 

 

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